Buehler SimpliMet 4000 Compression Hot Mounting Machine – High‑Speed Automatic Mounting Press
The SimpliMet® 4000 is Buehler’s high‑speed compression hot mounting machine for 1–1.5 in and 25–50 mm specimens, built to remove bottlenecks in metallography and quality‑control labs. It uses automatic electrohydraulic operation, a wide 1000–4400 psi pressure range, duplex mounting for two mounts per cycle, and a compact 12.25 in‑wide footprint to deliver fast, consistent mounts with excellent edge retention across steels, alloys, welds and coatings.
SmartCool™ intelligent cooling automatically stops cooling at about 40 °C, while a dedicated thermoplastic mode optimizes cycles for transparent media such as TransOptic™, and the 350 psi PreLoad function protects delicate or heat‑sensitive specimens. Together with simple front‑panel controls and low‑effort “weightless” closure, the SimpliMet 4000 hot mounting press gives 24/7 production labs a reliable, space‑efficient way to increase mounting throughput and maintain reproducible compression mounts using Buehler mounting compounds and accessories.
Technical Specification of Buehler SimpliMet 4000
Mounting Performance
| Press Operation | Automatic electrohydraulic hot compression mounting press for metallographic specimens. |
| Mount Sizes (Inch) | 1 in, 1.25 in, 1.5 in molds. |
| Mount Sizes (Metric) | 25 mm, 30 mm, 40 mm, 50 mm molds. |
| Pressure Range | 1000 – 4400 psi [70 – 300 bar], adjustable in 50 psi [5 bar] increments. |
| PreLoad Function | 350 psi [24 bar] gradual preload to protect delicate or heat‑sensitive specimens. |
| Heat Time | User‑selectable 1 – 20 minutes, adjustable in 10 second steps. |
| Heating Temperature | 120 – 430 °F [50 – 220 °C] operating range. |
| Heating Power | 1500 W @ 115 VAC / 1900 W @ 230 VAC. |
| Cooling Time | User‑selectable 1 – 30 minutes or SmartCool™ automatic cooling to approximately 40 °C. |
| Thermoplastic Mode | Dedicated mode for TransOptic™ and other thermoplastics with controlled linear cooling. |
| Noise Level | Max 62 dB at 1 m while raising/lowering ram with mold open. |
Dimensions & Utilities
| Intended Use | Single‑station compression hot mounting machine for 24/7 metallography and QC labs. |
| Electrical Supply | 85 – 264 VAC, 50/60 Hz, single phase. |
| Working Temperature | 41 – 104 °F [5 – 40 °C]. |
| Working Humidity | 30 – 90 % relative humidity, non‑condensing. |
| Water Inlet | 1/4 in OD or 3/8 in OD tubing connection. |
| Water Outlet |
Drain: 1/4 in ID x 1/3 in OD hose. Vent: 1/4 in ID x 1/2 in OD hose. |
| Length (Overall) | 26.00 in [660 mm]. |
| Length (Rear to Front Feet) | 21.25 in [540 mm]. |
| Width | 12.25 in [311 mm]. |
| Height (Closed / Open) | 19.62 in / 20.62 in [498 / 524 mm]. |
| Weight | 120 lb [54 kg]. |
| Compliance | CE, PSE, RoHS, WEEE. |
Key Features & Benefits of Buehler SimpliMet 4000
Key Features
- High-Speed Compression Mounting: Automatic electrohydraulic hot mounting press designed for 1–1.5 in and 25–50 mm specimens, ideal for high-throughput metallography labs.
- Duplex Mounting Spacer: Included duplex function allows two mounts to be produced in a single cycle with minimal impact on total cycle time.
- SmartCool™ Intelligent Cooling: Monitors mount temperature and automatically stops cooling around 40 °C, reducing wait times and preventing overheated ejection.
- Thermoplastic Mode: Dedicated mode optimized for transparent thermoplastic media such as TransOptic™, with controlled linear cooling for clear, void-free mounts.
- Wide Pressure & Temperature Range: 1000–4400 psi (70–300 bar) pressure and 120–430 °F (50–220 °C) temperature range to support a broad range of Buehler mounting compounds.
- PreLoad Function: 350 psi (24 bar) gradual preload to protect fragile or heat-sensitive specimens before full pressure is applied.
- High-Efficiency Mold Design: Low thermal mass mold assembly and powerful 1500/1900 W heaters deliver fast heat-up and cool-down cycles.
- Compact Footprint: Only about 12.25 in (311 mm) wide, allowing multiple SimpliMet 4000 units to fit on the same bench for maximum throughput.
User Benefits
- Maximum Throughput: Duplex mounting and SmartCool reduce overall cycle time, helping labs eliminate mounting bottlenecks and increase sample output per shift.
- Consistent Mount Quality: Precise control of pressure, temperature, heat and cool times delivers reproducible compression mounts across operators and shifts.
- Improved Sample Protection: PreLoad and thermoplastic modes minimize mechanical and thermal stress, protecting delicate microstructures and surface features.
- Flexible Application Range: Supports Buehler PhenoCure, EpoMet, KonductoMet, ProbeMet and TransOptic™ to cover routine QA, conductive mounting and transparent analysis mounts.
- Optimized for 24/7 Use: Rugged design, compact size and simple controls make the SimpliMet 4000 suitable for continuous production environments.
- Easy, Ergonomic Operation: Intuitive interface and low-effort “weightless” closure reduce operator fatigue and training time.
- Space-Saving Bench Layout: Narrow width and integrated hydraulic system free up space for grinders, polishers and other Buehler preparation equipment.
Ordering Information
| SimpliMet® 4000 | |
|---|---|
| Part Number | Voltage |
| 20-1011-5001 with 1 in Mold | 85–264 VAC, 50/60 Hz |
| 20-1011-5025 with 25 mm Mold | 85–264 VAC, 50/60 Hz |
| 20-1011-5125 with 1.25 in Mold | 85–264 VAC, 50/60 Hz |
| 20-1011-5030 with 30 mm Mold | 85–264 VAC, 50/60 Hz |
| 20-1011-5150 with 1.5 in Mold | 85–264 VAC, 50/60 Hz |
| 20-1011-5040 with 40 mm Mold | 85–264 VAC, 50/60 Hz |
| 20-1011-5050 with 50 mm Mold | 85–264 VAC, 50/60 Hz |
Consumables and Accessories
PhenoCure, EpoMet, KonductoMet, ProbeMet and other Buehler compression mounting compounds engineered for hardness, edge retention and low deformation in hot mounted specimens.
Buehler release agent for SimpliMet 4000 molds to prevent sticking, extend mold life and ensure easy ejection of hot compression mounts after SmartCool or timed cooling cycles.
Mold assemblies, SamplKlip and UniClip supports, duplex spacers and alignment accessories that optimize specimen positioning and throughput on the SimpliMet 4000 mounting press.
Frequently Asked Questions
Buehler SimpliMet 4000 Distributor – Bangalore
📞 Phone: 7259361109
✉️ Email: sales@globalbiosciencesolution.org
The SimpliMet 4000 compression mounting press accommodates 1, 1.25 and 1.5 in mounts, as well as 25, 30, 40 and 50 mm metric molds, covering the most common metallographic sample sizes in hot compression mounting. [web:92][web:93][web:96]
With the included duplex spacer, the SimpliMet 4000 can mount two specimens in a single cycle with only a negligible increase in cycle time, effectively doubling the number of mounts produced per run in the same bench space. [web:93][web:96][web:97][web:112]
SmartCool is Buehler’s intelligent cooling system that monitors the temperature of the hot mount and automatically ends the cooling phase when the mount reaches approximately 40 °C. This saves time, reduces water use and prevents the risk of ejecting samples that are still too hot to handle. [web:92][web:93][web:96]
Yes. The SimpliMet 4000 includes a dedicated thermoplastic mode that automatically sets the correct temperature and cooling parameters for thermoplastic resins such as TransOptic™, cooling the mount in a controlled, linear fashion to produce clear, void-free transparent mounts. [web:93][web:96][web:105]
The SimpliMet 4000 hot mounting press has been tested under demanding duty cycles that simulate the busiest metallography labs, and its compact, rugged design is intended for continuous 24/7 operation in production and QA environments. [web:92][web:95][web:96][web:109]
The system operates from a universal 85–264 VAC, 50/60 Hz single-phase electrical supply and requires a water inlet connection using 1/4 in or 3/8 in OD tubing, with drain and vent connections as specified in the installation guidelines. These requirements fit typical laboratory utility services. [web:92][web:93][web:96]
For routine hot compression mounting, Buehler recommends PhenoCure, EpoMet, KonductoMet or ProbeMet mounting compounds depending on hardness, edge retention and conductivity needs, while TransOptic™ is recommended for clear thermoplastic mounts in the SimpliMet 4000 thermoplastic mode. [web:93][web:96][web:105]
